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Engineering Quality Improvement - メーカー・企業と製品の一覧

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Quality improvement of the heat treatment process (free initial heating test)

We solve various challenges in the heat treatment process with high-frequency induction heating.

Induction heating (IH) is a non-contact heating method that uses no flames to heat conductive materials such as metals and carbon. **Benefits of Induction Heating** - **Improvement of Cycle Time/Takt Time** The output of induction heating is consumed directly on the workpiece as self-heating, allowing for rapid temperature rise. - **Improvement of Yield and Assurance of Reproducibility** Due to the electrical control of heating, the reproducibility of the heating process is enhanced. - **Improvement of Workpiece Quality** The shape of the heating coil allows for control of the heating area, and rapid heating reduces heat conduction to areas that do not require heating, leading to quality improvements. - **Improvement of Workplace Environment** Unlike heating methods that burn combustible materials, it does not produce combustion byproducts, thus reducing the emission of pollutants. The absence of open flames and high-temperature surfaces of furnace bodies helps to minimize the rise in ambient temperature. - **SDGs/Decarbonization** By directly transmitting energy to the heated object, thermal losses are minimized. Efficiency can reach up to 90-95%, significantly reducing energy consumption and carbon emissions in the manufacturing process.

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